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Ultrasonic Flaw Detector & Thickness Gauge

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หมวดหมู่ : Inspection Product Non-Destructive Test (NDT)

แบรนด์ : SIUI

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Smartor
Brand : SIUI (china made )
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Superior Features

  • High IP rate: IP 66
  • Compact size: 198 (W)* 128 (H) *520 (D) mm
  • Light weight: 0.9kg only, including battery
  • 5.7" LCD with high resolution 640×480 pixels
  • Adjustable pulse width, negative square wave transmission is up to 350V.
  • Operating frequency range: 0.5~20MHz, multiple steps of wide broadband and narrow-band for selection.
  • Easy operation: only a few buttons, well-defined intuitive interface, support right-hand and left-hand operation, outdoor mode.
  • Multiple conventional UT functions
    • Weld, plate and forging test wizards are available, which can guide users to perform setup easily and improve inspection speed.
    • Peak memory, DAC curve, AGC (auto gain control), video record makes convenient and efficient flaw inspection.
    • Optional functions such as B-scan, TCG, probe spectral analysis, CSC (curved surface correction), weld simulation, crack height measurement are available.
    • Featured with AWS D1.1/D1.5 and API 5UE evaluation standards.
  • Multiple thickness measurement functions
    • Standard A-scan thickness measurement(through coating measurement, echo to echo mode)
    • Auto-search, velocity measurement, alarm and dataset management are available.
    • Optional functions: coat thickness measurement, B-scan, multi-layer measurement, V-PATH, TDG and temperature compensation.
  • System ports: encoder, VGA, standard SD card, USB


Conventional UT

Test Wizard

Setup wizard will help users configure the professional operation process, enabling more professional testing.

B-Scan

Display A-Scan echo in imaging mode, to achieve more intuitive test results for easy observation and analysis.

DAC Curve

Easier, more convenient, flaw evaluation

AVG/DGS Curve

Auto created by taking a known flat-bottom hole or large flat-bottom echo for reference.

Weld Simulation

Simulates the weld shape and uses the dynamic beam tracking function to assist the user to quickly determine the location of flaws in the weld.

Probe Spectral Analysis

The probe waveform, spectrum and center frequency of the probe can be measured precisely by capturing echoes.

Flat Weld Testing

Angle Weld Testing

 

Thickness Measurement

B-Scan

Based on time interval or encoder, you can display the measurement readings in a B-mode image.

Data Set Management

Measurements are recorded and displayed in grids.

Through-coating Management

After setting the coating velocity, through-coating thickness and coating-thickness can be displayed at the same time.

TDG (Time Distance Gain Curve)

It can be used for compensating the loss of echo amplitude due to propagation of sound path.

TempComp Function

When there is a temperature difference between the calibration block and the detected workpiece, this can be used for temperature compensation.

V-PATH Function

All the original dual element probes have a set of default V-PATH calibration curves. Users can make a set of UserVpath curves for a specific probe.

Thickness measurement on pipe

Thickness measurement on step block

Technical Specifications for Conventional UT & Thickness Measurement

General Technical Specifications
Display Screen:5.7" high brightness TFT LCD, 640 x 480 pixels
Measuring Units:Inch / mm
Peripheral Ports:USB, SD card (16G) and VGA ports (sharing same mini HDMI with I/O signal port)
Languages:English, German, Russian, Polish, Hungarian
Power Supply:DC 12V (external power supply); 7.4V (battery)
Battery Operating Time:≥8h (under factory default mode)
Operating Temperature:14°F - 113°F (-10°C - 45°C)
Storage Temperature:-4°F - 140°F (-20°C - 60°C)
IP Code:IP66
Weight:~2 lbs. (0.9kg) including battery
Dimensions:~8" x 5" x 2" (198 x 128 x 50mm)
Encoder:1pc (4-core)
 Conventional UTThickness Measurement
No. of Channels:1
Probe Connector Type:LEMO 00
No. of Probe Connectors:2
Max. Supporting Elements:2
Work Mode: Standard (R-B1, measurement from transmit pulse to the first bottom wave). All measurements using Zero Crossing.
Echo to Echo (B1-B2, measurement by auto-tracking the second bottom wave according to the first wave).
Through-coating measurement.
Pulse:Negative Square, Negative spike pulseNegative Square, Negative spike pulse (auto fits the probe)
Transmitting Voltage:50 - 350V, steps 50V50 - 350V (auto fits the probe)
Pulse Width:Negative Square: 50-500ns, step 10ns
Negative spike pulse: ≤40ns
Negative Square: 50-500ns (auto fits the probe)
Negative spike pulse: ≤40ns (auto fits the probe)
PRF:Negative Square: 10-1000Hz adjustable, step 10Hz
Negative spike pulse: 10-2000Hz adjustable, step 10Hz
200Hz
Damping:50/1000Ω, 2 levels50/1000Ω, 2 levels (auto fits the probe)
A/D Sampling Rate:240MHz / 10bit
Sampling Point:1024 points, 16bit/point
Gain:0-110dB, step: 0.5/2/6/12dB0-110dB
Manually adjustable step: 0.5/2/6/12dB
Auto adjustable (auto-search or auto-gain)
Fine Gain:-4 - 4 
Surface Compensation:Full gain range 
Bandwidth:0.5 - 20MHz (-3dB)
Operating Frequencies:1-4MHz / 0.5-10MHz / 1MHz / 2.5MHz / 4MHz / 5MHz / 10MHz / 13MHz / 15MHz / 20MHz, 11 levels
Rectify:Negative / Positive / Full / RF / FilterNegative / Positive / Full / RF
Reject:0-80%, step 1%
Detection Range:0-39" (0-1500mm), min. display range 0.1" (2.5mm)0.02"-24" (0.5-600mm) subject to probe, material, temperature and selected configuration)
Indication Resolution: 0.0001" / 0.001" / 0.01" (0.001 / 0.01 / 0.1mm)
Indication Precision Error: 0.03"-0.4" ± 0.002" (0.80-9.99mm ± 0.05mm)
0.4"-4" (10.00-99.99mm ± (1%H + 0.04)
4"-16" (100.00-400.00mm) ± 3%H
Tested with TGM5-10L Probe; H is the measured thickness.
Tube Wall Thickness: With TGM5-10L probe, it can measure steel tubes with diameters no less than 0.8" (20mm) and wall thickness no less than 0.08" (2mm)
Material Velocity:100-20000m/s, min step 1m/s100-20000m/s
Display Range: 0.2"-40" (5-1000mm)
Pulse Shift Range:-0.4"-40" (-10-1000mm) min step 0.004" (0.1mm)-0.4"-20" (-10-500mm)
Probe Zero:0-200us, min step 0.01us0-200us
Probe Flank:0"-4" (0-100mm), step 0.004" (0.1mm) 
Wizard:For weld, plate and forge testing 
Test Point:Peak / Flank / J Frank 
Measurement:Gate: amplitude, amplitude dB difference, sound path, horizontal distance, vertical distance, south path difference between Gate A and B.
Cursor: 2 cross cursors, measuring horizontal and vertical positions on B-scan image and distance between cursors (activated optional B-scan)
 
Gate Mode:StandardGate A is selected in standard measurement mode
No. of Gates:2 
Gate Start:Full rangeGate A start: -0.4"-4" (-10-1000mm), min step 0.004" (0.1mm)
Gate Width:Full rangeGate A width: 0.04"-4" (1-1000mm), min step 0.004" (0.1mm)
Gate Thresh:10-90%, step 1%Gate A thresh: 10-90% or -10-90% (for RF), step 1%v
Auto Search: Off/on; if enabled, auto adjusts to proper display range, gain and gate position based on the measured wave signals, to improve measurement efficiency.
Velocity Measurement: Velocity dynamic measurement
Calibration:Zero point, zero point + velocity, probe angleMeasure the known reference block for fast zero point calibration.
Custom calibration (zero point / zero point + velocity calibration)
Measurement Reading Mode: Std / MinVal / MaxVal / Avg / Diff
Alarm:Audible and visual alarm: positive / negativeUpper and lower limit alarm (sound, indicator light)
Screen Display Combination:Normal, full screenA/BVa, A/Ba/SVa, Ba/BVa (A-Scan + big value / A-Scan + data grid + small value / data grid + big value)
Refresh rate of measurement: 4/8/16/32Hz
Curve Function:Up to 6 DAC (curve / line), up to 10 reference points for each curve line.
AVG / DGS
 
Axiliary Function:Full screen, coordinates switch (sound path / depth / horizontal), single / continuous auto gain (10-100%, step 10%), SeeColor, WaveComp, WaveFull, PeakEnv, PeakEcho, FastScan, Outdoor, gate magnify, CineRec, PrintScreen.
Auto Freeze (Gate: A, B, A and B, A or B)
Freeze, auto gain, history reading column, last reading maintained, inch / mm switch, outdoor mode.
Storage Function:Save, recall and delete the parameter, data files, record files, printscreens, depends on the SD card capacity.Save, recall and delete parameter, data sets, printscreens, depends on the SD card capacity.
Dataset File: 1D/2D/3D file format
Measurements recorded and displayed in grids; record length customizable.
Each record point data includes measured values, basic parameter settings and A-Scan waveform data.
Data Post Processing:Playback, analysis, reports of parameters, record files, printscreen files in SuporUp software.Playback, analysis, reports of parameters, data sets, printscreen files in SuporUp software.
Time Base Linearity:≤0.5% 
Vertical Linearity:≤3% 
Amplitude Linearity:≤±2% 
Attenuator Precision:20dB + 1dB 
Dynamic Range:≥30dB 
Optional Software:AWS, API, CSC (Curved Surface Correction), TCG, B-Scan, Flat weld simulation, Crack height measurement, Probe Spectrum Analysis.CoatTHK, V-PATH, TDG, Temperature Compensation, Multi-layers measurement, B-Scan.

Product Literature

SIUI Smartor PPT

 Smartor-PPT.pdf 

SIUI Smartor Ultrasonic Flaw Detector Thickness Gauge

 SIUI-Smartor.pdf
 
 

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