DIEBOLD - Shrink Unit US1100 vertical

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Vertical Shrink Fitting at the Highest Level.

Categories : Clearance sales , 

Brand : DIEBOLD

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Shrink Unit US 1100 Vertical Pyrometer shrinking or manual shrinking

Shrink range Ø 3 – 32 mm for carbide shanks and Ø 6 – 32 mm for HSS shanks. The optional coil with pyrometer technology allows automatic and direct temperature control of the Shrink Chuck during heating.The Shrink Chuck can no more be overheated.

Manual operation with paramters or one button for manual operation. The safe and fast shrinking process does not need a prior identification of the Shrink Chuck.

  • Changeable adapters HSK 25 to HSK 100 or SK/BT 30 to SK/BT 50 to hold the ShrinkFit tool holders in the shrink position
  • With the universal tool clamping adapter it is possible to clamp all taper sizes centric
  • Installation of a length setting unit is possible
  • For cool down of the ShrinkFit holders we recommend to use our chiller unit FKS 04S


Shrink length: 500 mm
Delivery includes: Shrink Unit with 5 interchangeable discs, set of gloves and basic coil or optional coil with pyrometer technology

 

 

 

Shrink Unit US 1100 TubeChiller™



For innovative shrinking and automatic cooling of shrink fit tool holders we offer our newest technology called „TubeChiller™“. This technology was developed to combine our shrink unit series US 1100 with automatic cooling. The units work fully automatic and after the shrink fit process, tool holders are cooled down automatically so that it is impossible for operators to touch hot tools.


The TubeChiller™ Function

After the shrink process the tube of the chiller unit lifts automatically from the base. At the same time the tube is filled with coolant and it cools down the hot tool holder. While the tube is moving up, it moves the coil back in to the start position without the need of pneumatic or and mechanical accessories.



The new Pyrometer Technology

The Pyrometer technology was developed for an easy shrink fit process where minimal temperature will be applied to the tool holder that is necessary to make the shrink process work. This prevents overheating of the tool holders, a well know problem in shrink fit technology. Uncontrolled energy input and high power of the shrink fit machine is not the right solution, only controlled temperature guarantees a smooth shrink fit process.

Shrink Fitting and Cooling in One Step. Paket BASIC & Paket OneTouch


Application:
The US 1100 vertical shrink-fit machine TubeChiller® can be used to shrink-fit tool holders
from Ø 3–32 mm (carbide) and Ø 6–32 mm (HSS).

“Easy operation, gentle handling of the toolholder and integrated
cooling – shrink-fitting tools couldn’t be easier.”

 

TempControl ® safety function in the shrink fit unit


TempControl ® ensures that only the absolutely necessary temperature is used for the shrink process.

The temperature of the shrink fit chuck is continuously measured by TempControl™ during the inductive heating process. As soon as the shrink chuck has reached the predefined temperature, the heating process is automatically terminated. Overheating of the chuck is impossible.

TempControl ® (temperature control) is only included
in the OneTouch package.

 

Highlight Features
In terms of menu navigation and basic functionality, the Basic Display ll has the same functions as the previous display of the US1100 devices.

Nevertheless there are following features :

  • Easy operation by parameter mode (chuck + diameter) and manual mode (time + power)
  • Latest digital technology replaces old microcontroller
  • Operation with USB-numpad possible. This allows the Numpad to be placed in a position convenient for the operator.
  • Hands Free operation with foot switch

 

Highlight Features  Basic ll Display 

In terms of menu navigation and basic functionality,the Basic Display ll has the same functions as the previous display of the US1100 devices.


Nevertheless there are following features:
  • Easy operation by parameter mode (chuck + diameter) and manual mode (time + power)
  • Latest digital technology replaces old microcontroller
  • Operation with USB-numpad possible. This allows the Numpad to be placed in a position convenient for the operator.
  • Hands Free operation with foot switch

 

 

 

 

OneTouch

  no more operating errors
  no overheating of the shrink holders
  no selection of parameters necessary

OneTouch is a new operating mode in the touch display in conjunction
with TempControl™ (Temperature control).

In addition to the basic function, this has additional features:

  • OneTouch: shrink process with just one push of a button
  • Target mode: shrinking up to an individually defined target temperature
  • Cooling with the TubeChiller® (option) starts automatically without any further input

  NEW SteadyFunction :

Maintaining the target temperature
Longer fitting time

 

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